Ziziphi ii-crushers ze-cone. Amacwecwe amacandelo: iintlobo ezisisiseko, isixhobo kunye nomgaqo wokusebenza

Amacwecwe amacwecwe amacebo aqhubekayo wokugaya idwala, kunye nama-ores kumanqanaba ahlukeneyo obunzima (aphakathi, amancinci). Umehluko omkhulu phakathi kwabo kunye nemisipha yinto yokuba abanalo. Emva kokuba iziqendu zezinto ezihlukeneyo zingene kwi-crusher, zichithwe phakathi kwee-cones ezimbini zeesithandathu kunye nesitya sokumisa. Olu lwakhiwo luyinto engqiqweni yokugaya i-ore ye -metallurgy eneensimbi ezingenaburha, ngoko ke kule shishini i-aggregates ifunyenwe ukusasazwa okukhulu. Makhe sithethe ngecebo, umgaqo wokusebenza kunye neempawu ze-crushers.

Ukwabiwa kwezixhobo

Okwangoku, i-crushers yeconsi idla ngokuhlukana kwi-CCD enkulu, ephakathi (KSD) kunye neefowuni ezichanekileyo (KMD).

I-KKD ibonakaliswe kukuba banako ukuthabatha i-rock ukusuka ku-400 ukuya ku-1200 mm kunye ne-gap ye-75-300 mm. Umthamo wobubanzi obunjalo uvela kwi-150 ukuya ku-2 300 m ³ / h. Ngamanye amaxesha kuphela i-cone crushers inokujamelana nemisebenzi. Kutheni kunjalo, uya kufunda emva kancinane.

I-KSD ine-cone ubukhulu bee-600-900 millimeters kwaye iyakwazi ukuthatha iinqununu ze-ore ukusuka kwi-60 ukuya kwi-300 mm, kwaye kwipropathi inika i-fraction- 12-60 mm. Imveliso yeeyunithi ayikho ngaphantsi kwe-12 kwaye ingabi ngaphezu kwama-580 m ³ / iyure.

Ukuba sithetha nge-KMD, umamkeli wenzelwe izicucu ze-35-100 mm, kwaye kwisiphumo ungathola izinto ezi-3-15 mm. Imveliso yee-crusher ezinjalo i-12-220 m ³ / h. Ukuba sicinga umgaqo wezenzo zobudlelwane ngamagama ambalwa, ngoko sinakho malunga nale nto ilandelayo. I-cone iyajikeleza. Ukubambelela kwelinye icala kwicala elitshintshileyo, liyakhupha i-ore, kwaye xa lishiya kwelinye icala, iqhekeza liwela kwisithuba sokuphuma. Emva koko umjikelo uphinda.

Roller Crusher

Ukusuka kwigama kuya kuqondwa ukuba umqulu we-cylindric usebenza njengelungu elisebenzayo. Izinto eziza kutyunjwa zondliwa ukusuka kwisixhobo sokulayisha esivela ngasentla, kwaye ziwela phakathi kwabaxhasi kwaye zixhomekeke ekutyeni.

Ezi nkqutyana zihlelwa ngokwemigangatho yee-rollers. Kukho i-1, 2 ne-4-roll-aggregates. Kubalulekile ukuba uqaphele ukuba kwimeko yokugqibela iimbini ze-crusher ezimbini ziphakanyisiwe, ezibekwe enye ingentla kwenye. Umgangatho wendawo yokusebenza inokonakala, ipholile okanye ifakwe. Kwezinye iimeko, ukuhlanganiswa okuhlukileyo kusetyenziswa. Ngokomzekelo, enye i-roller ihamba kakuhle, enye ingagqitywanga okanye i-grooved. Oku kwenziwa ukwenzela ukuphucula ukutyunjwa nokufumana i-ore yeqhezu efunwayo.

I-crusher ye-industriel roller ine-body body diameter ye-400-500 millimeters ngobude be-0.4-1.0 yobubanzi. Okwangoku, ezo zihlanganisi zisetyenziselwa ukugawula amatye aphakathi kwamandla amancinane.

Iibrafus ezimbini zetyenziselwa kakhulu, ezifanelekileyo zokugawula izinto ezimanzi kunye neentlanzi. Kwinkqubo yomsebenzi kwiingqungquthela, idiphozithi yenziwe, isuswa kunye neerhafu ezikhethekileyo. Ukucacisa phakathi kwabaqingqiweyo kusekwe kuxhomekeke kububanzi benkqutyana efunyenweyo. Ewe, ngoku masibuyele kwi-crushers ye-cone kwaye niyiqwalasele ngokubanzi.

I-Crusher ngezandla zakho - kulula kwaye kulula

Njengoko kuphawuliwe ngasentla, akunangqiqo ukuvelisa isixhobo sokugaya kwizikali zoshishino. Kodwa apha ngenxa yokuxhaphazwa kwimihla ngemihla kunokwenzeka ukwenza into ethile. Kule khosi kuya kuhamba iindlela ezahlukeneyo ezilungisiweyo.

Makhe sijonge kwi-version elula ye-crusher. Esi siqulatho apho i-shaft ifakwe kwiibhere. Le ndlela yokugqibela ixhotywe ngezinto ezininzi zokusebenza, umzekelo, iimbuko. Siphinde sidinga i-motor-power motor - mazibe yinkqubo ye-1 kW, apho i-shaft iya kuqhutywa khona. Ukuqhagamshelana phakathi kwe-shaft kunye ne-motor kuyabonakala ngokugqithiseleyo ngebhanti yokuqhuba kunye neevili ezininzi zamadamitha ahlukeneyo. Ngoko kuya kwenzeka ukuba ulungelelanise isantya sokujikeleza kweemivumba ze-crusher.

Iyintoni injongo yolu hlobo, ubuza? Ngokuqinisekileyo, akuyi kukwazi ukuchoboza i-ore kunye namanye amatye, kodwa asiyidingi ngempela. Kodwa i-crusher enjalo, eyenziwe ngezandla zakho, ifanelekile ukucubungula okusanhlamvu, utshani, njl. Ngokusemgangathweni, kwezolimo, into iyimfuneko, ngakumbi kuba ilula ukwenza. Kodwa ngamanye amaxesha i-crusher elula iyakwazi ukufumana isicelo sayo ekwakheni ukutyunja ilitye okanye icwecwe.

Njengoko ubona, akukho nto ilukhuni, kufuneka nje ukufumana izixhobo ezifanelekileyo kunye neenkcukacha zeyunithi ezayo. Unako ukwandisa amandla e-crusher ngokubeka enye injini, uthi, 5 okanye ngisho ne-10 kW, kodwa kulo mzekelo kungcono ukutshintsha i-belt drive nge-gearing nge gear elula.

Izixhobo zokugaya ilitye elichotshoziweyo

Okwangoku, i-crusher yamatye aqingqiweyo ingaba nezinto ezithile zoyilo. Yintoni i- crusher yomhlathi? Ingundoqo yomsebenzi wakhe kukuba izinto eziwela phakathi kwezihlama ezimbini (ukuguqula iiplate) kwaye zichithwe. Ngokulungelelanisa ikhefu, kunokwenzeka ukuba ufumane ilitye echanekileyo yeeqhezu ezahlukeneyo. Xa kufuneka imimandla ephakathi kunye neyincinci ye-cuboidal, i-cone crushers (i-KMD) yamatye aqingqiweyo asetyenziswa. Esi sisisombululo esona siqhelo ekwakhiweni. Musa ukulibala malunga ne-crusher roller. Ngoncedo lwabo kunokwenzeka ukufumana igravel echanekileyo yeqhezu elihle.

Ndingathanda ukucacisa kwi-crushers yekona. Inyaniso kukuba ngosizo lwabo unokufumana ityebhile echitshiweyo ye-cuboid, esetyenziselwa ukuhambisa imigwaqo kunye nokwakha ukufumana ikhonkrithi.

Kubalulekile ukuba uqaphele ukuba i-crusher cone ye-rubble ilungile kuba isebenzisa iteknoloji "ilitye lokukhanda ngamatye." Iqulethwe ekudaleni iimeko ezinqongophele phantsi apho i-30% ye-rubble ichithwe ngokuxubana. Kodwa ekuphunyezweni kwale ndlela, i-crusher isebenza phantsi kwe-rubble. Ikhonksi ehambayo kunye nale ndlela ivalwe ngokupheleleyo nge-rubble ("ukukhutshwa"). Kukho umlinganiselo omncinci ngefomati enkulu kwinani. Ngenxa yale njongo, i-gap ye-discharge yimalini kunokuba isetyenziswe.

Kwizinto ezintle kunye neempembelelo ze-crushers zekona

Kukho iinkqubo ezininzi kunye neengxaki, okumele zikhankanywe. Ekubeni ukuma komhlaba otyumkileyo awuyiyo i-cone eqhelekileyo, amandla atyhidiweyo anokungafani ngokubanzi kwiinqanaba ezahlukeneyo kunye namacandelo. Kodwa le nyathelo elinyanzelisiweyo, eliye laphunyezwa ngoncedo lokutshintsha i-angle ye-cones ngokuphakama kwayo, efuna iteknoloji.

Kubalulekile ukubeka ingqalelo kwinto yokuba ingxaki ebalulekileyo yeconus crusher (KD) yandisa ngamandla ayo. Kancinci kwangaphambili kwathiwa malunga nendlela yokufezekisa imali ethile ngexesha lokusebenza kwesixhobo. Ukongezelela, idizayini ngokwayo iyakwazi kwaye iyanzima, ekuye kwezinye iimeko yenza kube nzima ukusebenza.

Ngaphambili, bekunzima ukujamelana neengxaki ezinjenge-jamming crusher ngenxa yerwala elinzima. Namhlanje, esi siphene sagqitywa ngokufaka ukunyuswa kwentwasahlobo yesitya kwisakhelo. Ukuba kuyimfuneko, isithuba se-outlet sanda ngobukhulu, kwaye isiqatha esiqinileyo sodwala siwa phantsi.

Kwiminyaka yakutshanje, i-crusher yekona iphuculwe kancinci. Imidwebo yabasunguli babe neyodwa eyenza i-vibrators ye-unbalanced type. Olu lugqithiselo lunika i-cones ehambayo kunye nokunyanyiswa okongezelelweyo, okwenza ukuthotywa komgangatho ophezulu. Ukongezelela, iinzuzo zeCD ziphezulu ukusebenza. Inendima ebalulekileyo idlalwe ngokuqhubeka kwenkqubo, kwaye unokwenzeka ukuba uqalise "ngokucima," oko kukuthi, kunye ne-cone egcweleyo.

I-CD ene-hydraulic slit adjustment

Sathi ukungalingani kuthathwa njengezisombululo ezintsha. Nangona ukwenziwa kwe-crusher kuye kwaba nzima nakakhulu, kwakunokwenzeka ukunciphisa ukunyakaza kweyunithi ngethuba lokusebenza, kwaye akukho mfuneko yokumisela iziseko ezinkulu, kuba akukho mithwalo enamandla. Konke oku kuphuculwe umgangatho wokutyhoboza kunye nemveliso, nangona kunjalo, umba wokusetyenziswa kwamandla wahlala kwinqanaba elinye.

Ngokuphathelele i-hydraulics kwi-CD yokuyila, le nto intsha sele iqalile. Le ndlela yanceda ukufumana ulungiso olulula lula ubungakanani bendawo yesakhiwo kwisiphumo.

Isixhobo se-hydraulic singasetyenziselwa ukuba sihlaziye isisombululo, oko kukuthi i-fuse. Kubalulekile xa umzimba okhuni ufumana isiqatyambo esinzima sodwala. Ukuvalwa kwamanzi, ukukhusela ama-bushings kunye neeyunithi zokuqhuba ukuthungca uthuli kunye nokungcola, kwaye ngenxa yoko, ukugqithisa ukwanda sele kufumane isicelo sabo. Kodwa namhlanje akuyiyo yonke inkampani inokuvelisa loo nhlangano. I-crsher (KSD) eyona ndawo ixhaphake kakhulu nge-hydraulic "Esh-Verke", "Vedag" kunye nezinye iinkokeli ekuveliseni izixhobo ezinjalo. Ewe, ngoku makhe sijonge ezinye izinto ezinomdla.

I-Cone-Jaw Crusher

Amagama ambalwa ahlukeneyo kufuneka athethe ngokuphuhliswa kwabayili beenkampani "Ash-Verke". Inyaniso kukuba kwinkqubo yokusebenza, i-CD ibhekene nengxaki - akunakwenzeka ukulayisha amaninzi amakhulu. Ukwenza oku akuzange kuvumele ukuba ububanzi obungenakubalwa be-hopper yokulayisha. Isisombululo sesakhiwo senziwa ekudalweni kwendlela ekhethekileyo yekona ehambayo kunye nekomityi yeCD. Ngoko, inxalenye ephezulu yofakelo yajika ibe yiplati, eye yavumela ukulayisha ilawa elikhulu kwinxalenye apho.

Kwisigaba sokuqala ifowuni isebenza njengeklasi yecrafusher classic. Kwiindawo eziphakathi nendawo ezantsi zeyunithi, ukucuthwa kweminye yecala kungabonwa. Ngenxa yoko, yinkqubo ye-cone crusher (600) eqhelekileyo.

Kukho konke oku ngasentla, kunokugqitywa ukuba le ndlela ivumela ukusetyenziswa kwamatye amakhulu, njengamagqabi omhlathi, kwaye ufumane ilitye echitshiweyo ekhompyutheni, ebonakalayo kuphela kwiCD.

I-Crusher yeJaw: umgaqo wokusebenza kunye neenzuzo

Ingundoqo yokutyunjelwa kweso sigxina kukuba idwala okanye i-ore icinezelwe phakathi kwezihlathi, oko kukuthi, izitho zokusebenza. Esinye isidama sisigxina kwaye sigxininiswe ngokuqinileyo, okwesibini yenza isishukumo sokugungqa ngoncedo lwendonga yokuxhuma. Ezi zixhobo ze-crusher zikwahluke ngendlela efanayo ne-crushers ye-cone, kwaye kukho i-crusher ekulu, ephakathi kwaye ecacileyo. Ubungakanani benkqutyana ekuphumeni kuxhomekeke kubukhulu bomtsalane wokuphuma, onokutshintshwa kwi-drive yomatshini okanye i-hydraulic drive.

Igumbi lokusebenza linomfanekiso wecala, kwaye kukho ukugawula kwe-ore. Izinto eziphathekayo zithwalwe, zichithwe, kwaye ziwela phantsi kobuncwane kwichweba lokukhutshwa.

Njengamanje, kusetyenziswe iintlobo ezininzi zeentambo zesikhukhula, ezahluke omnye komnye kwisigxina sokuguqula esihlathini. Zihlukaniswe zibe zilula kwaye zinzima. Ezi zilandelayo zisebenza ngokugqithiseleyo ekugubungqeni i-rock kunye ne-ore. Kodwa kuyafaneleka ukuthobela ingqalelo into yokuba kubaluleke kakhulu ukugcina umxholo wokunyusa ophezulu. Ngoko, i-SMD crusher inokusebenza kunye ne-ore, isixa somswakama apho-kungabi ngaphezu kwama-6-8%. Ukuba lesi sibonakaliso sanda ngamanqanaba ambalwa, ngoko ukusebenza kuhlabalala ngamaxesha amaninzi.

IiCD kunye neendawo zazo

Siye sathetha kakade malunga neenkcushers kule nqaku.

Kwakhona kuthiwa yi-unbalanced kwaye ine sixhobo esichukumisayo. Ezi zunithi zidlala indima ebalulekileyo ekwakheni iindlela (zombini umzila nomzila). Kule nto inokugqitywa ukuba esi sigqibo sifanelekileyo kakhulu kwimibutho yokwakha.

I-CD ene-excentric drive isetyenziswe kuwo wonke umhlaba, okwenza kube lula ukwenza uhlengahlengiso kunye nokuzikhawulela ngokwayo ukutshintsha kuphela isaphulelo sokukhutshwa. Le ndlela ikuvumela ukuba ufumane ilitye etyumkileyo, eyi-85% yemveliso epheleleyo yi-cuboid, enokuthathwa njengesiphumo esihle kakhulu.

Ingxaki ebalulekileyo yi-frequency frequency ye-oscillation ye-cone yeselula. Ukuba ukunyuka kwexesha kunyuke, ukunyuka kwama-oscillations ashukumisayo, okukhokelela ekutshatyalaliswa kwesiseko. Abaqulunqi bazama rhoqo ukunyusa uhlamvu lwe-cuboid ye-rubble, kuba oku kuchaphazela ngqo umgangatho kunye nokuzinza kweendlela.

Isiphelo

Ngoko sathetha malunga naluphi uhlobo lwama CD, yintoni imirhumo yabo yokwakha, njl njl. Usuvele uyakwazi ukwenza i-crusher, ngoko ke ukuba uyayifuna, unokwenza inhlangano leyo, nangona ingafaneleki kumashishini, kodwa iimfuno zabathengi zifanelekile.

Kukho ezinye izisombululo, ngokomzekelo, i-crusher cone, eya kuba yinto efanelekileyo xa i-CD evamile ingafanelekanga. Umba ohlukeneyo yintengo ye-crusher. Kunzima ukuchaza amanani athile. Inyaniso kukuba eyona nto iyinkimbinkimbi yunithi, ngakumbi kukho iindleko. Ngokwemvelo, i-unit of productivity ephantsi, umzekelo, i-KMD 600, iya kubiza ngaphantsi kwe-KMD 1200. Ngokomyinge, kuya kufuneka uhlawule malunga ne-5 000 ye-euro kwi-crusher.

Ewe, zonke izinto ezinokuthi zitshathwe malunga ne-crushers ye-cone, eziyimfuneko yokufumana ilitye echitshiweyo yecube, i-rock crush and ore yobunzima obukhulu kunye nobunzima.